NLO Maintenance Workshop

Overview

Pructon was engaged to deliver a state-of-the-art 546m² Maintenance Workshop Facility at the Pilgangoora Mine Site, located in the Pilbara region of Western Australia. This comprehensive project included, design, supply, fabrication, surface treatment, transport, storage, installation, and commissioning.

Commencing in December 2023, this project marks a significant milestone for Pructon, showcasing its expertise in delivering high-quality infrastructure in one of Australia’s most challenging environments.

Scope of Work

• Design, Fabrication, and Assembly: Managed the entire process, from design and drafting to steel fabrication and painting at Pructon’s Gladstone workshop in Queensland, followed by transport and on-site assembly at the Pilgangoora Mine Site.
• Heavy-Duty Workshop Construction: Constructed Steel frame structure to C3 cyclone rating with Colourbond walls and roofing, ensuring durability and resistance to the harsh local weather conditions.
• Insulation and Ventilation: Installed roof and wall insulation to mitigate extreme temperatures and fitted whirly bird extractors for optimal airflow within the facility.
• Mezzanine and Cool Room: Built a mezzanine floor and a dedicated cool room to support the electrical maintenance team, enhancing operational efficiency.
• Motorised Wind-Locked Roller Doors: Installed secure, weather-resistant roller doors, ensuring reliable access under harsh conditions.
• Overhead Gantry Crane Installation: Fitted a 5-tonne overhead gantry crane with a 12-metre span, facilitating the efficient handling of heavy machinery and equipment within the workshop.
• Civil Works and Utilities:
  • Conducted earthworks, trenching, and concrete footings.
  • Installed and tested electrical cabling, potable water piping, fire piping, compressed air piping, and drainage systems to support the facility's operations.

Outcomes and Benefits

• High-Quality, Durable Facility: Delivered a workshop designed to withstand the extreme conditions of the Pilbara region, ensuring the long-term effectiveness of mining operations.
• Enhanced Operational Efficiency: Integrated essential features such as the gantry crane, secure roller doors, and ventilation systems to optimise maintenance workflows and improve safety.
• Resilient Infrastructure: Provided a facility capable of handling extreme temperatures, severe weather, and the operational demands of the Pilgangoora Mine Site.
• Demonstrated Capability in Challenging Conditions: Established Pructon’s reputation for excellence in delivering infrastructure projects in remote and demanding locations.